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Paper & Board Machine

iTableTM

iTableTM is completely adjustable wire table with control of drainage and stock activity during entire sheet forming process. Unlike traditional system, drainage and stock activity are control through adjustable jet landing v/s forming board position, angle of the foils, height of the foils, and vacuum levels in low and high vacuum areas. With the first commercial installation in 2006, over 150 iTableTM have been installed worldwide till the end of 2022.

  • Same paper properties with less cost OR better qualities with equal costs
  • Increase machine speed
  • Reduce basis weight with same or better paper properties
  • Improve formation
  • Use cheaper furnish to get same or better paper properties
  • Grade changes faster and repeatable
  • Reduced manual intervention
Paper & Board Machine

Edge/Wave Control

We have 2 solutions (Edge Control / Wave Control) to eliminate and/or control the edge waves on the initial wire table after the exit of head Box slice. In wave control, the stock is channelled between the baffle blade and curl block sending that straight down the table and thus eliminating the edge waves and heavier GSM on both sides of deckle. To submit our offer, we just require minimum and maximum slice opening, paper grades, machine speed range, slice width, wire width , and some pictures & videos of the problem being faced.

  • Custom engineered mounting brackets.
  • Robust Mounting stands & brackets.
  • Clean Running system.
  • Eliminate edge waves
  • Quick and easy removal for wire change
  • Adjustable on the run
  • Hinged Stands
Paper & Board Machine

SuperTrim (Trim Squirts)

PMS Trim Squirts provides flexibility to make all adjustments from outside in a running machine.

  • Solid & user-friendly design
  • All possible adjustment options

SuperCut Wet-End

Highly reliable Edge trim & tail cutter system from PMS for precise movement and positioning of the nozzle unit on wire.

  • High repeatability of positioning
  • High level of safety
  • User friendly & low maintenance
  • Increased efficiency through shorter & repeatable web feeding.

Trim Squirt Nozzle

PMS Trim Squirts Nozzles provides excellent laminar jet quality & long runtime.

  • Low water consumption
  • Single, double, or triple jet nozzles
  • No build-up
Paper & Board Machine

Web Vision - WMS

Founded in 1992, Papertech was first in the Industry to introduce even capturing camera system Web Vision/Web Monitoring System WMS in 1996. There are over 1000 WebVision® systems operating in 42 countries.

  • Application matched solution
  • Simple and very effective design
  • Total service commitment
  • Only camera and lights stay in the harsh machine environment. All electronics outside in safe atmosphere
  • More than 50 systems sold every year
  • Video record of events & Auto-Sync for fast event analysis
  • Extended video history
  • Break in Break recording
  • Alarm for critical events
  • BW or Color or IR Cameras
  • Patented Everclean Housing for extremely dirty environment
  • WebVision integration with WIS of almost all makes in the world Photos given in folder
Paper & Board Machine

Ceramics

The most cost-effective ceramic grade in IBS’ repertoire recommended to be used in the initial wire part of most of the machines.

Aluminum Oxide (Al-Oxide)

The most cost-effective ceramic grade in IBS’ repertoire recommended to be used in the initial wire part of most of the machines.

  • High wear resistance
  • Longevity due to purity
  • Low residual porosity
  • The paper industry standard

When in need of tougher alternative for applications subject to thermal shock and mechanical stress on edges, Zr-Oxide is your choice.

Zirconium Oxide (Zr-Oxide)

When in need of tougher alternative for applications subject to thermal shock and mechanical stress on edges, Zr-Oxide is your choice.

  • Highest density ceramic
  • Very low roughness
  • Optimum for press section

High density ceramic option with an extremely fine grain structure making it your best option for abrasive conditions.

Zirconia Toughened Alumina (ZTA)

High density ceramic option with an extremely fine grain structure making it your best option for abrasive conditions.

  • Used on medium speed formers under abrasive conditions
  • High density
  • Very low residual porosity

In areas with subject to huge thermal stress, a machine requires ceramic that can withstand the harshest conditions.

Silicon Nitride (SI-Nitride)

In areas with subject to huge thermal stress, a machine requires ceramic that can withstand the harshest conditions.

  • Thermal shock parameter of 715°C
  • Highest mechanical strength
  • Ideal for press sections of high-speed machines

Very hard material yet with good surface smoothness. For High vacuum application in fast machines.

Silicon Carbide (SI-Carbide)

Very hard material yet with good surface smoothness. For High vacuum application in fast machines.

  • Lowest rest porosity
  • Extremely high wear resistance
  • Best results with abrasive fillers

The exclusive IBS patented ceramic stands out as the toughest alternative with increased mechanical strength (+20%) and thermal shock resistance (+30%) over the SI-Carbide.

Silicon Carbide Extreme™ (SI-Carbide Extreme™)

The exclusive IBS patented ceramic stands out as the toughest alternative with increased mechanical strength (+20%) and thermal shock resistance (+30%) over the SI-Carbide.

  • Most wear resistant ceramic
  • Highest geometric consistency
  • Prolonged wire life
  • Fewer downtimes resulting in reduced maintenance costs
Paper & Board Machine

Dewatering Boxes

Forming Boards

IBS’s forming board ensure the highest quality of product using high end engineering and customized designs to suit its customers, giving high surface quality and edge strength.

  • Manual Adjustment for Jet Impingement
  • Custom Design
  • Smart engineering for Maximum performance

Varioline Box

To achieve improved formation, sheet quality and controllable stock activity (micro-turbulence) IBS’s Varioline system your choice.

  • High dewatering
  • Stock Activity enhancer (using vacuum controls)

Multi-Chamber Vacuum Box

Custom made2-chamber and 3-chamber boxes with single ceramic cover not only gives higher dryness but also……

  • No Rewetting
  • Low Power consumption
  • Reduced wire-wear
  • Low investment costs

Steam Box

Another tool to increase the paper dryness OR to fine tuning of CMD moisture profile on wet end.

  • Highest CMD profiling capacity
  • New Actuator technology
  • Adjustable end-deckle plates
  • Mechanical slide-out system during machine shut

Super Steam Vac

Patented by IBS PPG, it is a combination of steambox and Ultra high vacuum box to drastically increase paper dryness and production.

  • 1, 2 or 3 chambers. Last chamber works at 18-22” Hg
  • Short payback
  • Temperature increase by up to 25o C
  • Production increase by upto 10%

online PDC

Your dryness inspector for continuous and accurate measurement of relative/absolute dryness of paper web on forming fabric.. Robust, and compact measuring head with adjustable pneumatic loading pressure. Application is possible in all positions within the wire section. Direct link to DCS.

  • Ability to control vacuum through the dryness reading of online PDC
  • Improved plybond because of correct paper dryness at bonding points
  • Improved formation by getting optimum dryness before Dandy or Top former inlet
  • Steam saving by getting highest dryness at couch
  • Realtime Online dryness reading

Low-Vacuum Control System – EVA

A compact Electropneumatic valve control system with self-cleaning mechanisms ensures stable and constant production conditions. Precise controls help reduce naturally occurring vacuum due to high water volumes.

  • Maintenance free
  • Extremely accurate controls
  • Self-cleaning system
  • Best application for low vacuum regions

High-Vacuum Control System – EPB Plus®

The most pristine high vacuum region electropneumatic control valve offering continuous and controlled vacuum control is IBS’s EPB Plus™.

  • Integrated vacuum measurement
  • Compact design
  • Minimal Cable complexity
  • Glass-fibre reinforced protective cover

Dandy Roll

Bellmer Kufferath’s Dandy Rolls are efficient formers to improve paper quality and sheet formation.

  • Efficient Sheet formation
  • Adaptable to production speed
  • No water drop markings
  • up to 2000 mm. diameter available.
Paper & Board Machine

Ultra HP Cleaning System

Fabricare / Fabriclean

Excellent cleaning of fabrics with improved CMD moisture profile, increased drainage and reduced water consumption at the same time.

  • Working pressure up to 150 bars.
  • Dirt is sucked out through venturi nozzle.
  • Excellent cleaning of fabric.
  • Up to 90% water saving compared to normal HP shower.
  • No chemicals, only fresh water.
  • No rotating part in cleaning head.
Paper & Board Machine

High Pressure Shower Nozzle

Nozzles for HP showers

PMS High Pressure Nozzles provide excellent jet quality & long runtime.

  • Low water consumption.
  • Custom designs available.
  • Many sizes and nozzle orifice.
Paper & Board Machine

Doctor Blade Holder

KF35

The solid stainless steel blade holder allows simple blade changing, even under difficult conditions.

  • Micro-adjustment screw for precise blade profiling.
  • Low-cost model for simple applications.
  • Suitable for use in very harsh environment.
  • Extremely durable.
Paper & Board Machine

Doctors Blade Holder

Superflex

The James ross Superflex doctor blade holder provides an exact and uniform doctors contact pressure over surface.

  • Uniform and precise contact pressure over the entire roll surface.
  • Increased service life of blade and roll.
  • No adjustment of doctor blade holder required.
  • Available as replacement part or upgrade to existing doctor.
Paper & Board Machine

Doctoring System

Couch Double Doctor

A specially designed double doctor prevents the rewetting of the fabric.

  • Uniform and precise blade loading pressure for best roll cleaning.
  • User friendly maintenance and set-up requirements.
  • Easy and continuous adjustment of blade pressure.
  • Doctor blade holder accepts both end and front removal of the doctor blades.
  • The unique design prevents blade holder from contacting the roll face if it were to be loaded without a doctor blade in place.
Paper & Board Machine

Doctor Blades

We supply all type of doctor blades for any application

Paper & Board Machine

Auto Guides

Pneumatic Bellow Guide

A simple reliable cost efficient design with double acting bellows on both sides. Standard design with single/double bellow, DR Special versions are available in cash aluminum, cast iron, mild steel and stainless steel

  • Mounting plate or pillow block options
  • Easy to maintain
  • Fast change of air bellows
  • Primarily used in wet end of the paper machine
  • DR special design is for high loads
Paper & Board Machine

Pneumatic Piston Guide

Integrated piston guide

Self-Centring Piston Guide with Robust enclosed design. Reliable solution for machine. The moving parts are well protected. Good for application up to 150o C

  • Spring assembly for self-centering mechanism
  • Sealings made of VITON
  • All position mounting
  • Mild Steel OR Stainless Steel
  • Hand Guide (Optional)

External Piston Guide

The modular design of JUD pneumatic external piston guide consists of a guidance element to transfer vertical and horizontal forces and a power unit, the pneumatic cylinder. Piston guides are available in different sizes in mild steel or stainless steel. The mechanical feedback unit provides outstanding, precise guidance even for fast running wires, felts, and screens.

  • Easy to maintain (external cylinder); low down time
  • Compact sealed design
  • Mechanical feedback system for precise fabric control
  • Smoot running mechanism
  • Integrated manual guide (Optional)
Paper & Board Machine

Control Valve

Control Valve SV-90

The most cost-effective ceramic grade in IBS’ repertoire recommended to be used in the initial wire part of most of the machines.

  • Direct rotary pneumatic valve
  • Simple reliable design
  • Sensor paddle gravity-loaded; 16o is zero position
  • Hysteresis to compensate uneven edges
  • Anodised aluminium or Stainless steel
  • In zero position, almost no air consumption
  • Sensor paddle with ceramic plate

Control Valve SV-95

When in need of tougher alternative for applications subject to thermal shock and mechanical stress on edges, Zr-Oxide is your choice.

  • Air throughput dia 5 mm. or 10 mm
  • Indirect (cam type) pneumatic valve
  • Simple reliable design
  • Sensor paddle gravity-loaded; 16o is zero position
  • Immediate response for most demanding applications
  • Maximum air pressure 6 bar
  • In zero position, almost no air consumption
  • Sensor paddle with ceramic plate
Paper & Board Machine

Run-off Alarm

JUD faric run-off alarms are installed in pairs on the front side and drive side and give warning on imminent felt or fabric run-off Inductive switches are used in wet end. In dry end, mechanical switches that are heat resistant to 150o C are used. The electric signals can be used by the machine control system as an alarm for the operator or to shut off the drives. Suitable for all positions.

Paper & Board Machine

Tensioners

Radial Tensioner

JUD’s Radial tensioner are built specific to the customer requirements

  • Vibration-free tensioning mechanism
  • Low maintenance drive

Load Cell

Load Cell from JUD are used for measuring felt/wire tension precisely

  • Robust, reliable construction
  • Safety bolt to avoid damage, while roll is being changed
  • Highest accuracy
  • Built for harsh environment

Automatic Tension Controllers

The electronic tension controllers from JUD are available as individual units or a modular system for controlling & monitoring all tensioners on paper machine

  • Maximum Operating Safety
  • Precise adjustment of pre-set fabric tension
  • Full System surveilliance
  • Linked to DCS
Paper & Board Machine

Amplifiers

JThe digital amplifiers developed by JUD are specifically for paper industry helps in conversion and monitoring of signals from load cells.

  • PROFIBUS DP, baud rate up to 12 Mbits/s
  • push button for roll weight taring
  • Simple parameter input of Load Cell data via
  • Field Communication Software FCS-1017
  • Operator Panel OP-1017
  • log history
Paper & Board Machine

JetVision

JetVision continuously monitors the jet cut-through by mounting a camera on the machineframe. It provides the operator with a view through the TotalVision™ software interface.

  • Monitor jet cut-through remotely from operator station.
  • IBS algorithm shows actual jet cut-through length and trend.
  • Live and historical trend information to verify operating conditions that achieve the best quality.
  • Closed control loop for automatic cut-through control with motorized IBS FlexLine forming board possible.
Paper & Board Machine

LineVision

LineVision gives you the tools to operate your machine with the wet line at the right spot. This is essential to achieve the highest paper quality and runnability. If the wet line reaches the combining roll, where two plies meet, it can adversely affect paper quality (bonding of the plies strength, etc.). On the other hand, running the wet line too close to the headbox will reduce paper quality due to the reduced sheet forming area.

  • Real time monitoring of the wet line remotely from operating station.
  • Indication of actual wet line position and trend in DCS.
  • Stable wet line position through closed loop control with IBS vacuum control valves.
  • Smart alarm if wet line is not at the right spot or spikes occur.
  • Automatic control for process parameters to achieve optimum wet line position.
Paper & Board Machine

TableVision

With TableVision, cameras track the stock activity on the table, and an image analysis software assigns an activity index number to each dewatering element. This provides a real-time profile of stock activity – from the forming board to the wet line.

  • Stock activity is monitored by cameras and strobes mounted along the entire table.
  • IBS algorithm creates a stock activity profile for the table.
  • IBS algorithm classifies stock activity by scale and intensity.
  • Both real-time and historical trends.